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trubogib.ru since 1993

 

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Fast-speed tube benders T-Twin

High-speed machines T-Twin are aimed at those who need to bend many identical products with maximum productivity from relatively small (conventionally, up to 60 mm, in a special modification - up to 76 mm) tubes. The machine is also effective for bending single pieces.

  • A lot
    usually means a high volume or mass production; it is normal if the machine is operated almost non-stop;
  • Product repeatability
    should be able to exclude inspection and straightening as manufacturing operations. At the same time, sampling should be maintained, since the mechanical parameters of the tubes can vary from batch to batch (usually from batch to batch), which requires a correction for the spring coefficient. The results of a simple measurement are entered into the CNC, which calculates the corresponding corrections during operation.
  • Performance
    is provided both by the high speed of movement of the machine drives and by the convenience of performing auxiliary operations and the speed of changeover;
  • Unique feature of T-Twin machines
    their special arrangement (vertical bending plane), which allows bending several tubes at the same time.
    Moreover, often the operator to work on the machine can not waste time on moving and work without getting up from the chair.
  • Low cost of products
    is also ensured by the ease of operation on the machine.
  • Ease, speed and simplicity of service and, if necessary, repair.

The T-Twin machines make it possible to bend practically all known mass-produced products with excellent quality. For example, such machines are used by firms that produce custom-made high-quality stainless steel products with a diameter of up to 76 mm - special handrails, handles, bumper bars, etc.

The machine is very reliable - we have customers operating T-Twin 360 days a year * 24 hours.

This T-Twin is a very simple machine. It can be successfully applied by businesses of all sizes.

The normal operating mode of T-Twin is one to six tubes at a time.

T-Twin bends with equal ease (while providing a high-quality bend corresponding to mandrel bending - low ovality, no corrugation) both seamless round tubes and:

  • electrowelded tube;
  • flat-oval tubes;
  • sufficiently large rectangular tubes (as on sports simulators);
  • high quality (including polished) stainless steel.

The normal operating mode of the machine is its use in two-shift or three-shift mode.

Main technical characteristics:

Parameter Base Modification 400X Reinforced
Largest diameter of bent tubes 63 mm 63 mm 76 mm
Smallest tube diameter unlimited
Largest bending radius 300 mm 400 mm 300 mm
Smallest bending radius is not limited by the construction, it is determined by the bending technology; usually 1.5 of tube diameters
Length of bent tubes for mandrel bending 2500 mm
can be increased upon request
Length of bent tubes with mandrelless bending unlimited
Maximum bending angle 180° + inflection
Accuracy of bending angle 0.1°
Maximum torque on the bending tool shaft (N*m) 11000 11000 16500
Independent shaft rotation yes
Rotation of the bending disc, movement of the mandrel, clamp, tube clamp electro-hydraulic, electronically controlled
Area for laying multiple tubes when bending 180 mm
Correspondingly, the number of billet tubes bent simultaneously depending on tube diameter - up to 6 tubes
Weight without replacement parts and oil less than 1500 kg
Power consumption
Note: Depending on the modification of the machine, the power consumption may be higher (depending on the speed of the machine)
less than 7.5 kW less than 7.5 kW less than 10 kW
Oil station capacity less than 50 L
Type of oil for filling the oil station conventional, readily and universally available hydraulic oils

Due to continuous improvement of machines, some technical parameters may slightly differ from those given in the table.

It is normal practice to adapt the machine to the specific requirements of a particular production.


+7 (812) 970-30-05     +7 (960) 283-57-59     m@trubogib.ru